Khan Shehryar Azar

[email protected] 5877190841

PROFESSIONAL SUMMARY

Dynamic and creative Quality Manager with extensive expertise in the application of the principles of chemistry to solve problems involving manufacturing issues, improving product performance, root cause analysis and process engineering within maintenance, operations, or plant engineering environments. Beyond the typical qualifications, an ‘out of the box’ thinker. An individual who can ‘visualize the art of the possible’, has a creative mind and an energetic attitude. While the chemical fundamentals are necessary, the individual should also have the intellectual curiosity to ‘succeed’ in problem-solving. Established and conducted quality control programs, operating procedures and control strategies to ensure consistency and adherence to standards for raw material, products and waste products or emissions. Knowledgeable in the use of experimental methods, experiment design and statistical tools.

WORK EXPERIENCE

Manager blown extrusion plant/Flexable film Lamination/Printing
01/2001 - 12/2007
Metatex (Pvt)Ltd. , International
Lamination, Roto-graph Printing ,Color making ,bag making,experience
Blown Film extrusion Plant experience ,producing a 3 layer film(A-B-A Co-Ex Die) with 2 extruders (POLY-STAR)
Checking compounding process at different stages to achieved homogeneous material. Composed of polypropylene ,polyethylene, polybutylene. The Melting temperature range 300-700 F. It mainly consist of calcium carbonate(Anti acidic),Talc powder(filler), Barium sulfate, Magnetite
Checking film manufacturing process at different stages for quality and develop system to ensure quality achieved is up to the demand
Develop Process efficiency metrics, Process variance metric, Process effectiveness metric, Process control metric continuous improvement metrics to monitor the equipment and production line performance
Using Lean Six Sigma to improve process and minimizing the waste and maximize the efficiency of extrusion process
Training of plant operators(for equipment and process) and create a culture of accountability so the operators take the ownership of the work perform and showing the initiative to get them done
Sourcing of Raw materials and testing of Raw for quality
Monitoring the plant shut down and plant maintenance activities. Oversee the installation of the new lines
Implementing ISO 9001:2015 procedures to improve the safety of the operator, quality of the products, production and equipment performance
Overcome the manufacturing problems including Improper operation, Resin Defects, Trapped air, over heating, Melt fracture, Moisture absorption and suggest the remedies while maintaining the safe working conditions
Suggest new equipment purchase
Attending production meetings, which improve the collaboration between operators ,supervisor and manager
Assign duties to operators on different projects and to meet the operational duties
Implementation of safety is the first priority philosophy for the safety ,health and welfare of operators
Provide support to the Operations team
Provide support to the Sales team at accounts requiring product introduction and scale-ups or to assist in trouble-shooting quality complaints
Participate in the review and selection of new equipment
Assist Sales team in the evaluation of new business opportunities
Work on packaging related issues or problems that affect the efficiency of a package filling operation in customer’s plant
Visit our core customer’s facilities on a regular basis, develop relationships with their technical staffs and packaging engineers
Work on sustainable packaging, with an emphasis on assisting our core customers to meet their sustainability goals
Communicate applicable marketing intelligence to the appropriate salespeople or managers
Advise upper management of production deficiencies in material, machinery, or personnel
Develop new products; manage and coordinate product development projects
Evaluate and resolve technical feasibility, design optimization, and production issues
As required, provide customer support for new product development and continuous improvement initiatives
Quality Assurance & Control Manager (Lubricants Manufacturing/quality)
02/2011 - 09/2018
MARYN International Ltd , Calgary, AB, Canada
Formulation of Lubricants and specialty lubricants
Testing of all Raw materials ,in process material and finished products
Worked closely with customers to ensure new formulation lubricants compatibility with their machine and application
Search new Raw material for new projects
Adjusted and approved lubricant batch sheets before released to manufacturing
Quality test plans for finished Lubricant batches. Plans, coordinates, and directs quality control program designed to ensure continuous production of products consistent with established standards: Develops and analyzes statistical data and product specifications to determine present standards and establish proposed quality and reliability expectancy of finished product
Formulates and maintains quality control objectives and coordinates objectives with production procedures in cooperation with other plant managers to maximize product reliability and minimize costs
Directs, through intermediate personnel, workers engaged in inspection and testing activities to ensure continuous control over materials, facilities, and products
Plans, promotes, and organizes training activities related to product quality and reliability
Investigate and adjust customer complaints regarding quality
Calculated reworks when batches of finished lubricants did not meet established limits
Prepares and presents a variety of reports
Professional engineering experience related to use of equipment
Issuing authority for certificate of Assurance (CoA)
Issuing authority for NAFTA
Issuing authority for Letter of origin
Issuing authority for certificate of RoHS
Complete data based analyses of problems, develop potential casual factors, and help guide teams through root cause analysis and determination for difficult or complicated problems
PC proficiency. Use MS Office Word and Excel with the ability to learn MS Power Point and MS Project applications
Effectively and professionally communicate with co-workers, team members, and internal or external customers. Present information clearly and accurately
Pay attention to details and pursue quality in accomplishing work duties and tasks. Look for opportunities to reduce costs or increase productivity without reducing effectiveness
Efficiently perform accurate mathematical calculations
Handle challenges skillfully, thoroughly, and effectively
Independently take advantage of opportunities to improve or increase skills, abilities, and job knowledge
Make sure that work is delivered on time and of high quality
Develop good work practices in order to get the job done
Use equipment, resources, and time in an efficient and effective manner
Use good judgment when making decisions
Perform work in a safe manner at all times
Be professional in all interactions and dealings with co-workers, internal/external customers, and vendor
ISO9001:2015
Document workflow/ procedures for all departments
Monitor effectiveness of the Quality Assurance process/ workflow
Scheduling and coordinating internal audits and annual audits as required
Provide ISO System training at all levels of the company
Assure compliance with industry standards, regulatory, and safety requirements
Monitor, support, and continually improve the QMS procedures and documentation
Ability to communicate diplomatically and effectively (both verbally and in writing), at all levels
Director R&D (Metal Surface Treatment, Cleaners, Lubricants)
10/2018 - 11/2023
WestChem Technologies , Calgary AB, Canada
Formulation of Lubricants
Oversee the manufacturing process of lubricants and packaging
Manage multiple project activities to meet business goals
Track and monitor project execution to make sure that the customer requirements are met
Identify and manage resource requirements, required skill sets, training plans, quality reviews, documentations and weekly meetings required for project execution
Develop process improvements to meet customer needs
Improve customer relationship by providing timely and accurate responses to their inquiries
Validate project plan and schedule to incorporate any changes requested by customers
Coordinate calls, meetings and communications between customers and project team throughout the project implementation phase
Inform project status, schedule and key issues to customers and management on regular basis
Perform negotiations on project activities with customer when required
Maintain and update a database of project related documents
Inform management on customer needs and business opportunities
The preparation of the companies QA manual control and supervision of all amendments and revisions
Control and the distribution of all the companies quality documentation
Monitor all quality related activities on the project
Perform all internal and external audits on behalf of the company management
Attend client quality management meetings
The preparation and control of project quality system management documentation prior to project commencement
Review quality inspection personnel qualifications and training requirements
Monitor the disposition of all issued non-conformance reports
Monitor the progress and effectiveness of the project quality management system. Recommend and implement improvements when required
Coordinate all QA/QC activities
Coordinate all quality related correspondence with the customers representatives
Monitor statistical method reporting
Action and close all customer complaints
Control all achieve documentation upon the completion of the project
Research and Development Scientist
06/2010 - 01/2011
University of Waterloo
Research conducted on Electro-deposition of Cobalt-Nickel alloy coatings from aqueous solutions on to number of substrates. Such coatings are used for a variety of important commercial applications such as corrosion protection in oil and gas industries and the fabrication of electronics and memory storage devices. The novel aspect of this research was to compare the quality of these allow coatings formed by pulse plating techniques using rectangular and triangular waveform. Research based on the application of Triangular wave pulse plating TPP instead of rectangular wave. The results obtained were promising and showed that improvements to the deposit quality could be achieved by using TPP

EDUCATION

Master of Engineering in Chemical Engineering
University of Waterloo

SKILLS

CERTIFICATIONS

ISO 22000:2005 (FOOD SAFETY MANAGEMENT SYSTEM)
SYSTEMS.9000 International Training
WHMIS Safety Training-Generic
NorBel Safety Services Canada
Workplace Health & Safety Workshop
NorBel Safety Services Canada
Occupational Health & Safety Workshop
NorBel Safety Services Canada

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