PAVAN V V

[email protected] 7810870742 Chennai, India
LinkedIn: linkedin.com/in/pavan-vijayakumar-49b58548

PROFESSIONAL SUMMARY

Results-driven Assistant Manager in Supplier Quality Assurance with over 9 years of expertise optimizing supplier performance and ensuring compliance with APQP, PPAP, and SPC standards. Proven track record of reducing supplier defects by 20% and cutting quality-related costs by 15% through rigorous 8D and CAPA methodologies. Adept at leading cross-functional teams to implement continuous improvement initiatives that enhance product quality and drive operational excellence. Committed to leveraging data-driven strategies to support manufacturing quality goals and exceed stakeholder expectations.

WORK EXPERIENCE

Asst. Manager – Supplier Quality Assurance
02/2025 - Present
PHA India Pvt Ltd
Led and mentored a cross-functional team of 15 members to streamline supplier selection and onboarding, reducing onboarding time by 20% and generating $150K in annual cost savings while maintaining stringent quality standards
Coordinated and executed new project trials and part qualifications across supplier sites in Korea, China, and Vietnam, leveraging data analytics to achieve a 15% improvement in first-pass yield and an 18% increase in customer satisfaction scores
Implemented APQP processes and approved PPAP submissions using quality management software, driving a 25% reduction in production defects during launch phases and saving $200K in rework and warranty costs
Spearheaded resolution of CKD import parts issues through stakeholder engagement and conflict resolution strategies, reducing delays by 30% and significantly enhancing supply chain reliability
Reduced customer complaints from 25 to 2 annually by leading targeted quality improvement initiatives and strengthening supplier quality controls, protecting $1M in annual revenue
Conducted over 30 periodic process, system, and DOL audits annually, applying advanced analytics to reduce non-conformances by 30% and improve overall supplier reliability
Senior Quality Engineer
01/2018 - 01/2025
KDCPL Pvt Ltd
Led a cross-functional team of 12 members to implement the KEYENCE AI camera-based inspection system, achieving defect-free production of components valued at over ₹1 crore, significantly enhancing customer satisfaction for Whirlpool Inc.
Directed daily rejection review meetings and assigned targeted improvement tasks, resulting in a 25% reduction in production defects within six months and fostering a culture of continuous quality improvement.
Spearheaded supplier quality management initiatives, including process and QMS audits, supplier development, and rigorous monitoring of supplier PPM and vendor ratings, which decreased high RPN values by 30% and improved on-time delivery by 15%.
Mentored and trained team members on PPAP documentation, SOP development, and internal audit execution, accelerating project delivery timelines by 20% while ensuring full compliance with UL and customer regulatory standards.
Graduate Engineer Trainee
01/2017 - 01/2018
Sintex BAPL
Performed supplier audits & implemented corrections.
Reviewed PPAP, WIs & inspection standards.
Executed 8D CAPA for rejection reduction.
Quality Inspector
01/2015 - 01/2017
KUN Aerospace Pvt Ltd
Performed Red Bin analysis & Quality Circle activities.
Managed calibration and equipment records.
Executed line inspection, FAI & First‑Off checks.

EDUCATION

B.E. Mechanical Engineering
01/2015
R.M.K College of Engineering
Diploma
01/2012
Veltech Polytechnic College

SKILLS

CERTIFICATIONS

Internal Auditor (ISO 9001, 14001, 45001)
TÜV SÜD
Root Cause Analysis
Udemy
Six Sigma Yellow Belt
ASQ

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