Khan Shehryar Azar

[email protected] • 5877190841

PROFESSIONAL SUMMARY

Dynamic and creative Quality Manager with extensive expertise in the application of the principles of chemistry to solve problems involving manufacturing issues, improving product performance, root cause analysis and process engineering within maintenance, operations, or plant engineering environments. Beyond the typical qualifications, an ‘out of the box’ thinker. An individual who can ‘visualize the art of the possible’, has a creative mind and an energetic attitude. While the chemical fundamentals are necessary, the individual should also have the intellectual curiosity to ‘succeed’ in problem-solving. Established and conducted quality control programs, operating procedures and control strategies to ensure consistency and adherence to standards for raw material, products and waste products or emissions. Knowledgeable in the use of experimental methods, experiment design and statistical tools.

WORK EXPERIENCE

Manager blown extrusion plant/Flexable film Lamination/Printing
01/2001 - 12/2007
Metatex (Pvt)Ltd. , International
• Lamination, Roto-graph Printing ,Color making ,bag making,experience
• Blown Film extrusion Plant experience ,producing a 3 layer film(A-B-A Co-Ex Die) with 2 extruders (POLY-STAR)
• Checking compounding process at different stages to achieved homogeneous material. Composed of polypropylene ,polyethylene, polybutylene. The Melting temperature range 300-700 F. It mainly consist of calcium carbonate(Anti acidic),Talc powder(filler), Barium sulfate, Magnetite
• Checking film manufacturing process at different stages for quality and develop system to ensure quality achieved is up to the demand
• Develop Process efficiency metrics, Process variance metric, Process effectiveness metric, Process control metric continuous improvement metrics to monitor the equipment and production line performance
• Using Lean Six Sigma to improve process and minimizing the waste and maximize the efficiency of extrusion process
• Training of plant operators(for equipment and process) and create a culture of accountability so the operators take the ownership of the work perform and showing the initiative to get them done
• Sourcing of Raw materials and testing of Raw for quality
• Monitoring the plant shut down and plant maintenance activities. Oversee the installation of the new lines
• Implementing ISO 9001:2015 procedures to improve the safety of the operator, quality of the products, production and equipment performance
• Overcome the manufacturing problems including Improper operation, Resin Defects, Trapped air, over heating, Melt fracture, Moisture absorption and suggest the remedies while maintaining the safe working conditions
• Suggest new equipment purchase
• Attending production meetings, which improve the collaboration between operators ,supervisor and manager
• Assign duties to operators on different projects and to meet the operational duties
• Implementation of safety is the first priority philosophy for the safety ,health and welfare of operators
• Provide support to the Operations team
• Provide support to the Sales team at accounts requiring product introduction and scale-ups or to assist in trouble-shooting quality complaints
• Participate in the review and selection of new equipment
• Assist Sales team in the evaluation of new business opportunities
• Work on packaging related issues or problems that affect the efficiency of a package filling operation in customer’s plant
• Visit our core customer’s facilities on a regular basis, develop relationships with their technical staffs and packaging engineers
• Work on sustainable packaging, with an emphasis on assisting our core customers to meet their sustainability goals
• Communicate applicable marketing intelligence to the appropriate salespeople or managers
• Advise upper management of production deficiencies in material, machinery, or personnel
• Develop new products; manage and coordinate product development projects
• Evaluate and resolve technical feasibility, design optimization, and production issues
• As required, provide customer support for new product development and continuous improvement initiatives
Quality Assurance & Control Manager (Lubricants Manufacturing/quality)
02/2011 - 09/2018
MARYN International Ltd , Calgary, AB, Canada
• Formulation of Lubricants and specialty lubricants
• Testing of all Raw materials ,in process material and finished products
• Worked closely with customers to ensure new formulation lubricants compatibility with their machine and application
• Search new Raw material for new projects
• Adjusted and approved lubricant batch sheets before released to manufacturing
• Quality test plans for finished Lubricant batches. Plans, coordinates, and directs quality control program designed to ensure continuous production of products consistent with established standards: Develops and analyzes statistical data and product specifications to determine present standards and establish proposed quality and reliability expectancy of finished product
• Formulates and maintains quality control objectives and coordinates objectives with production procedures in cooperation with other plant managers to maximize product reliability and minimize costs
• Directs, through intermediate personnel, workers engaged in inspection and testing activities to ensure continuous control over materials, facilities, and products
• Plans, promotes, and organizes training activities related to product quality and reliability
• Investigate and adjust customer complaints regarding quality
• Calculated reworks when batches of finished lubricants did not meet established limits
• Prepares and presents a variety of reports
• Professional engineering experience related to use of equipment
• Issuing authority for certificate of Assurance (CoA)
• Issuing authority for NAFTA
• Issuing authority for Letter of origin
• Issuing authority for certificate of RoHS
• Complete data based analyses of problems, develop potential casual factors, and help guide teams through root cause analysis and determination for difficult or complicated problems
• PC proficiency. Use MS Office Word and Excel with the ability to learn MS Power Point and MS Project applications
• Effectively and professionally communicate with co-workers, team members, and internal or external customers. Present information clearly and accurately
• Pay attention to details and pursue quality in accomplishing work duties and tasks. Look for opportunities to reduce costs or increase productivity without reducing effectiveness
• Efficiently perform accurate mathematical calculations
• Handle challenges skillfully, thoroughly, and effectively
• Independently take advantage of opportunities to improve or increase skills, abilities, and job knowledge
• Make sure that work is delivered on time and of high quality
• Develop good work practices in order to get the job done
• Use equipment, resources, and time in an efficient and effective manner
• Use good judgment when making decisions
• Perform work in a safe manner at all times
• Be professional in all interactions and dealings with co-workers, internal/external customers, and vendor
• ISO9001:2015
• Document workflow/ procedures for all departments
• Monitor effectiveness of the Quality Assurance process/ workflow
• Scheduling and coordinating internal audits and annual audits as required
• Provide ISO System training at all levels of the company
• Assure compliance with industry standards, regulatory, and safety requirements
• Monitor, support, and continually improve the QMS procedures and documentation
• Ability to communicate diplomatically and effectively (both verbally and in writing), at all levels
Director R&D (Metal Surface Treatment, Cleaners, Lubricants)
10/2018 - 11/2023
WestChem Technologies , Calgary AB, Canada
• Formulation of Lubricants
• Oversee the manufacturing process of lubricants and packaging
• Manage multiple project activities to meet business goals
• Track and monitor project execution to make sure that the customer requirements are met
• Identify and manage resource requirements, required skill sets, training plans, quality reviews, documentations and weekly meetings required for project execution
• Develop process improvements to meet customer needs
• Improve customer relationship by providing timely and accurate responses to their inquiries
• Validate project plan and schedule to incorporate any changes requested by customers
• Coordinate calls, meetings and communications between customers and project team throughout the project implementation phase
• Inform project status, schedule and key issues to customers and management on regular basis
• Perform negotiations on project activities with customer when required
• Maintain and update a database of project related documents
• Inform management on customer needs and business opportunities
• The preparation of the companies QA manual control and supervision of all amendments and revisions
• Control and the distribution of all the companies quality documentation
• Monitor all quality related activities on the project
• Perform all internal and external audits on behalf of the company management
• Attend client quality management meetings
• The preparation and control of project quality system management documentation prior to project commencement
• Review quality inspection personnel qualifications and training requirements
• Monitor the disposition of all issued non-conformance reports
• Monitor the progress and effectiveness of the project quality management system. Recommend and implement improvements when required
• Coordinate all QA/QC activities
• Coordinate all quality related correspondence with the customers representatives
• Monitor statistical method reporting
• Action and close all customer complaints
• Control all achieve documentation upon the completion of the project
Research and Development Scientist
06/2010 - 01/2011
University of Waterloo
• Research conducted on Electro-deposition of Cobalt-Nickel alloy coatings from aqueous solutions on to number of substrates. Such coatings are used for a variety of important commercial applications such as corrosion protection in oil and gas industries and the fabrication of electronics and memory storage devices. The novel aspect of this research was to compare the quality of these allow coatings formed by pulse plating techniques using rectangular and triangular waveform. Research based on the application of Triangular wave pulse plating TPP instead of rectangular wave. The results obtained were promising and showed that improvements to the deposit quality could be achieved by using TPP

EDUCATION

Master of Engineering in Chemical Engineering
University of Waterloo

SKILLS

CERTIFICATIONS

ISO 22000:2005 (FOOD SAFETY MANAGEMENT SYSTEM)
SYSTEMS.9000 International Training
WHMIS Safety Training-Generic
NorBel Safety Services Canada
Workplace Health & Safety Workshop
NorBel Safety Services Canada
Occupational Health & Safety Workshop
NorBel Safety Services Canada

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