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Responsible for Design, Development and Quality press tools, jigs & fixtures for producing wheels (Various types) Knowledge in Manufacturing process (Design, mfg/Welding, final assembly)
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Responsible for designing lifting tools with efficiency for production
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Reviewing design specification, verification & validation for tools
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Mentor and lead for lower classification Designers in Design guidance, project Documentation, adherence to established drawing and performance standards.
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Participate in Part design, Tool design and concept generation.
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(Prototype and production, Improvements)
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3D CAD Modeling, 2D Drafting and Assembly using UNIGRAPHICS – Nx 6 & Auto CAD 2006
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Preparing the Timing plan, process flow, Tool estimation & costing.
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Stage layout for Rim & Disc.
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Std operating procedures (SOP), Process flow with production Work instructions (PWI) for production and Control Plans / charts.
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Done PPAP, FMEA, APQP for new products
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Complete tools developed for (W6x18 & W10x20) for KRISH tractors for M/s JOHN DEERE India limited.
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(Including welding fixture using pneumatic cylinders)
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Rim stages reduced from 11 stages to 10 stages by introducing single roll forming.
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Disc stages reduced from 3 to 2 stages by introducing a combined piercing tool.
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Expanding tool redesigned.
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One time Savings up to 3 lakh rupees.