Vignesh Mani

[email protected] +971 585432617 Abu Dhabi,UAE

PROFESSIONAL SUMMARY

Detail-oriented Mechanical Site Engineer with solid experience in Fusion Bonded Epoxy (FBE) coating for steel pipelines, bends, fittings, and spools used in oil & gas and water transmission projects. Skilled in surface preparation, blasting, coating application, curing, holiday testing, thickness verification, adhesion testing, and ensuring compliance with ISO 21809, NACE, SSPC, API, and project specifications. Strong ability to lead coating crews, coordinate with clients and third-party inspectors, prepare technical documentation, and deliver projects safely, on time, and with high-quality standards.

WORK EXPERIENCE

Site Engineer
11/2024 - Present
Sealcorr Oilfield Supplies & Services LLC , Abu Dhabi
Supervise FBE coating activities for pipelines and fittings in accordance with project specifications
Monitor surface preparation, blasting profile, cleanliness levels, and pre-heat temperatures
Ensure proper application of FBE powder, curing cycle, and coating uniformity
Conduct coating inspections: DFT, holiday testing, adhesion tests, and visual checks
Coordinate with QA/QC team, client inspectors, and third-party agencies for approvals
Prepare daily progress reports, inspection requests (IRs), and coating records
Manage manpower allocation and material consumption for coating works
Ensure compliance with HSE standards during all site and plant operations
Site Engineer
06/2024 - 10/2024
Avocet Engineering Pvt Ltd , Tamilnadu, India
Supervised the erection of ACC modules, ensuring adherence to design specifications and safety protocols for steel structures, fan decks, air-cooled condenser bundles, ducts, and accessories
Monitored the installation of fan assemblies, gearboxes, motors, drive shafts, and support structures, maintaining project timelines and quality standards
Ensured precise alignment of mechanical equipment, including axial fans, motors, drives, and bearings, to optimize performance and extend equipment lifespan
Oversaw crane lifting operations for the safe handling of ACC bundles and large structural components, implementing best practices in rigging and material handling
Coordinated with cross-functional teams to facilitate seamless on-site execution, contributing to the overall success of construction projects
Site Engineer
05/2023 - 06/2024
Kuruinji Refractories & Insulation Pvt Ltd , Tamilnadu, India
Supervised the installation of hot and cold insulation on various boiler components, ensuring adherence to project specifications for pressure parts, steam lines, economizer, superheater, air preheater, and ducts
Ensured the correct application of various insulation materials including mineral wool, ceramic wool, calcium silicate, rock wool, LRB mattresses, and aluminum/GI cladding
Verified insulation thickness, density, layering, and fixing methods to meet stringent project requirements and standards
Monitored the fabrication and installation of insulation accessories, including pins, screws, bands, lagging sheets, and jacketing, to guarantee quality and durability
Supervised the application of refractory lining and casting for critical boiler areas such as water walls, fireboxes, burners, furnaces, and ash hoppers, enhancing equipment performance and longevity
Oversaw the installation of fire bricks, acid-resistant bricks, insulation bricks, castables, gunning materials, and ramming mass, ensuring optimal protection against high temperatures and corrosive environments
Conducted thorough checks on surface preparation, anchor and welded stud installations, and expansion joints to ensure a solid foundation for refractory lining

EDUCATION

BE-Mechanical
01/2023
Kongunadu College of Engineering & Technology , Thottiam, Tamil Nadu, India

SKILLS

PROJECTS

N-17765 Unit-III Water Transmission Scheme
Internal & External FBE Field Joint Coatings
N-17766 Unit-IV Water Transmission Scheme
Internal & External FBE Field Joint Coatings
Fire Water System
Internal FBE Coatings
Baobab
Internal & External Epoxy Coatings

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